คู่มือสำหรับเครื่องบรรจุแบบ Overflow Inline

Filling liquids into bottles or containers needs to be accurate and efficient for any business, and that’s exactly what overflow inline filler machines help with. Overflow inline filler machines are built to fill containers to a consistent level, so every bottle—whether it’s water, oil, or cosmetics—looks uniform. In this guide, we’ll break down what overflow inline fillers are, how they work, and why they could be the perfect fit for your production line.

What Is An Overflow Inline Filler Machine?

An overflow inline filler machine is a unique piece of equipment designed to fill containers with liquid products to a precise level. These machines are commonly used in a variety of industries including food and beverage, pharmaceutical, cosmetics, and chemicals.

The “overflow” aspect refers to the filling method, where the machine fills the container slightly above the desired level and then allows the excess liquid to flow back into the system. This ensures that every container is filled to the same level, regardless of small variations in container size or shape.

The term “inline” that these machines are designed to be integrated into a continuous production line, where containers move along a conveyor belt and are filled in sequence. This allows for high-speed filling operations that can handle large volumes of products.

How Does an Overflow Inline Filler Machine Work?

The operation of an overflow inline filler machine is unsurprisingly both simple and complex. The process typically follows these steps:

1. Container Positioning: As containers move along the conveyor belt, they are positioned precisely under the filling nozzles.

2. Nozzle Insertion: The filling nozzles descend into the containers. These nozzles are designed with two channels – one for liquid to flow in, and another for excess liquid to flow back out.

3. Filling Process: Liquid is pumped through the nozzles.

4. Overflow: The liquid continues to flow until it reaches the top of the container and begins to overflow. This excess liquid flows back through the second channel in the nozzle.

5. Level Consistency: The overflow process continues until the liquid in the container reaches the exact level of the overflow tube.

Why Should You Consider Using One?

Overflow inline fillers are reliable and multifunctional. They are also great at reducing waste. Whether you’re filling different types of bottles or want to keep things running smoothly without spending too much, these machines are a solid choice. Plus, they integrate easily into most production lines, making them a great long-term investment.

Tips For Choosing The Right Overflow Inline Filler Machine

1. Production speed and volume: Assess your production speed and volume requirements to ensure the machine can handle your desired output.

2. Liquid viscosity: Consider the viscosity of the liquids you’ll be filling. Some overflow fillers are better suited for thicker liquids, while others work best with thin, water-like substances.

3. Container sizes and shapes: Ensure the machine can accommodate the range of container sizes and shapes you use in your production.

4. Material compatibility: Check that the machine’s components are compatible with the liquids you’ll be filling, especially if you’re working with corrosive or sensitive materials

ที่ Zonesun Packaging, we make sure to always deliver top-quality overflow inline filler machines that meet the different needs of our clients. Our machines are designed with precision engineering and cutting-edge technology to ensure optimal performance.

Do you want to experience accuracy and precision in your bottling business? ติดต่อเรา วันนี้!