Jar Filling and Capping Machines Structure and Application Guide

Packaging plays a crucial role in the success of a product, especially for companies where time and continuity are critical. Jar filling and capping machines are of such an intrinsic nature of machine that they allow companies to opt for mechanized production methods and attain packaging continuity.

Jar filling capping machines can automatically fill jars with liquid, paste or powder, and apply screw caps on them, hence providing a neat and uniform solution for packaging a series of products.

The Relevance of Jar Filling and Capping Machines

Over time, the packaging sector has evolved from labor-intensive to highly mechanized technology. The jar filling and capping machine is not an exception to this evolution, which enables companies to pack more and faster and less manually. Precision with product sizes, reducing chances of contamination, and uniformity for production runs are achieved by means of the machines.

The Hardware and Software Design of Jar Filling and Capping Machines

Jar filling and capping machines consist of hardware, electrical, and software elements that all combine to take on the role of automating the process of packaging.

Hardware Components

• Filling System:The filling system consists of a nozzle, a pump, or a piston and is utilized to fill the product into the jar with tremendous precision.
• Capping System:The capping system is installed with an auto feeder for caps, a capper, and a torque controller device to safely cap the jar.
• Conveyor System:The jar is conveyed to the capping and filling station before it is conveyed to the next process step.
• Control Panel:The control panel is the nervous system of the machine, from where the operator may program parameters like fill volume, capping torque, and speed of operation.

Software Components

• Programmable Logic Controller (PLC):PLC controls the operations of the machine with switch-programmable programming, as well as with the ability to be compatible with other devices.
• Touchscreen Interface:A  Touchscreen feature is provided on the top-of-the-line machines to make machine operation easy, thereby enabling the operators to observe and control in real-time.
• Sensors:Sensors are positioned at key points to detect the presence of a jar, accurate capping, and accurate fill height. Sensors enhance the accuracy and dependability of the machine as a whole.

Applications of Jar Filling Capping Machines

Jar filling capping machines are widely used in all industries due to the flexibility provided by they. Some of their significant applications are outlined below:

1. Food and Beverage Industry

Jar-filling capping machines are primarily employed for packaging foodstuffs such as jams, sauces, honey, and pickles. The machines offer sanitary filling as well as capping, which is according to food safety standards.

2. Cosmetic Industry

Liquid and paste chemicals are effectively packaged using jar filling and capping machines. The equipment allows for accurate filling and capping in order to prevent leakage or contamination.

ZONESUN Recommended Jar Filling and Capping Machines

ZONESUN offers a variety of jar filling and capping machines suitable for different industries and production scales. The following two models are highly popular with businesses for their efficiency and versatility.

• Роторная машина для розлива и укупорки геля для Волос ZS-AFC28B.- This machine has an output of 1,500-1,800 bottles per hour. It performs filling, foil cap sealing, and capping. The servo-controlled filling and capping system ensures high precision.The touchscreen interface provides easy access to all settings. A dust cover ensures cleanliness. The machine can also be used with a labeler. It is suitable for hairspray, skin creams, car air fresheners, ointments, cream masks, and more.

• Линия розлива увлажняющего крема ZS-FAL180V2 -Production capacity ranges from 1500-3000 BPH. The servo filling system allows for customizable filling volumes.It features an automatic feeding system and automatically inserts inner and outer caps.The servo capping system provides high precision. It is suitable for single-sided, double-sided, and wraparound labeling.The machine can be customized to meet your production needs. It is suitable for round jars of facial creams, commonly used in the personal care industry.

ZONESUN Customization and Support

Another major reason why businesses like Компания ZONESUN for jar filling and capping equipment is that the company offers customization. If you need a machine to be specifically created for a particular type of product or for different jar sizes, ZONESUN offers adjustable solutions that can be tailored according to your precise requirements.

ZONESUN offers business professional consulting and post-sales service to enable them to choose the best machine based on their production capacity, product nature, and packaging requirements.

Часто задаваемые вопросы

Q1: What is the maximum speed of the jar filling and capping machine?

The speed is highest based on the machine model. For example, the ZS-FAL180B10 has a maximum 40 jars per minute filling speed and capping speed.

Q2: Will the machine seal jars of different sizes?

Yes, most jar filling capping machines are adjustable to fit jars of different sizes. Make sure you ask for information from the supplier.

Q3: How do I know how much I should spend on a semi-automatic or an automatic machine?

If you’re working with high production, an automatic machine would be best. If you’re working with a small production, a semi-automatic machine is more adaptable and involves less front-end investment.

Заключение

Jar filling and capping machine is a smart investment for producers of production lines who would like to automate their production and enjoy continuous high-quality packing. ZONESUN offers fully automatic and semi-automatic models, and we will give you a solution that best suits your personal needs.

If you are in the food, cosmetic, or chemical industry, ZONESUN machines provide assurance, precision, and efficiency to further enhance your production process. For more information and a complete range of our products, visit the ZONESUN packaging website.