ZS-FAL180B10 Automatic Sauce Glass Jar Filling And Vacuum Capping Line

This filling capping line has functions of filling paste, loading twist off caps and capping jars automatically. It is applicable for packing ketchup, syrup, honey. The jar filling and vacuum capping line can be customized as your production need.

Machine Including:

  • Automatic 4 Heads Sauce Filling Machine
  • Automatic Glass Jar Vacuum Capping Machine

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Automatic Sauce Glass Jar Filling And Vacuum Capping Line

Size of jar filling and capping line

 

>Filling Machine

  • Filling range and filling nozzle quantity can be customized.
  • The machine is equipped with feeding pump, which can supply materials into hopper automatically, saving labor.

Diagram of jar filling machine

>Capping Machine

  • Equipped with steam generator, it can ensure good sealing of glass jars.
  • The machine can be customized according to your bottle and cap size.
  • This jar filling and vacuum capping machine can also work with labeling machine to complete automatic production.

Diagram of vacuum capping machine

Machine Detail-1

Machine Detail-2

>Filling Machine

Machine Model

ZS-YT4T-4PH

Voltage

110/220V 50-60HZ 1KW

Filling Range

10-180ml/30-500ml/100-1000ml

Working Speed

About 30-50bottles/min

Filling Pump

Piston Pump

Air Pressure

0.6-0.8MPa

Applicable Temperature Range

30≤T≤90℃

Filling Accuracy

±1%

Filling Nozzle

4(can be customized)

Machine Size

About 2000*800*1800mm

Machine Weight

About 200kg

Packaging Size

About 2070*960*2010mm(100-1000ml)

Packaging Weight

About 392kg(100-1000ml)

 

>Vacuum Capping Machine

Machine Model

ZS-XG01

Power Supply

220V/380V 3.12KW

Working Capacity

About 4000BPH

Applicable Cap Size

Customized

Applicable Bottle Size

Customized

Steam Consumption

180-230kg/h

Steam Pressure

≤0.4MPa

Maximum Vacuum Degree

34-67KPa

Machine Size

About 3250*1050*2010mm

Machine Weight

About 500kg

  • Applicable Bottle Caps: Twist off caps like metal lug caps.
  • Applicable Products: Chili sauce, honey, peanut butter, bird nest drink, syrup, oyster sauce, etc.
  • Applicable Industries: Food, beverage industries.

Application

Sauce Bottling Machine for Glass Jar Packaging

Sauces, chutneys, jams, and pastes need clean dosing, tidy jar mouths, and dependable seals. This line is built for glass containers and combines a precision automatic sauce filling machine with steam vacuum capping. In one pass, the sauce bottling machine fills, clears headspace with steam, and tightens caps so the package leaves the line shelf-ready. If your goal is consistent weight, reduced rework, and safer seals, this sauce bottling machine offers a practical path from pilot to daily production.

Brief Product Information

  • Model: automatic glass-jar filling and steam vacuum capping line
  • Output: suitable for small and mid-scale production; multi-head options available
  • Product range: tomato sauce, salsa, chutney, meat sauce, jam, honey, viscous beverages
  • Materials: stainless steel contact parts; food-grade hoses and seals
  • Controls: touchscreen interface with recipe storage and alarms

The line includes a heated hopper, feeding pump, height-adjustable multi-nozzle filler, and a steam generator paired to the vacuum capping tunnel. Sensors verify jar presence and cap placement. The automatic sauce filling machine stores recipes for different jar sizes, so changeover is straightforward. Transparent guards allow easy inspection, and tool-free panels speed cleaning.

Operation and Assembly

Set the line height, load jars to the conveyor, and select the proper recipe on the HMI. Warm the hopper if required, then prime the circuit. Jars index under the automatic sauce filling machine, receive product, and move directly into the steam injection area. Steam clears the headspace, caps drop into position, and the belts tighten to the target torque. Run a few samples, check net weight and seal, then release production. Clean-in-place steps are outlined in the manual to keep the sauce bottling machine sanitary between SKUs.

Product Features

The core of the system is an automatic sauce filling machine with adjustable nozzles, a heated hopper to maintain flow, and optional mixing for products with particulates. A cap sorting bowl feeds closures smoothly, while the capping tunnel injects steam to replace air in the headspace before tightening. That sequence improves seal integrity and reduces oxygen pickup. The conveyor, guide rails, and star-wheel transfers keep jars stable so the sauce bottling machine maintains clean mouths and repeatable cap torque. Labeling can be added downstream for a full in-line setup.

Product Quality Assurance

All equipment is built with food-contact materials and shipped with a test report before dispatch. Packaging is reinforced for sea or air freight. After arrival, remote commissioning support and spare-parts service are available. Documentation includes operation manuals and maintenance schedules so your team keeps the sauce bottling machine running to spec. Compliance guidance is provided on request to match local regulations.

Application Scenarios

  • Tomato sauce, salsa, chutney, curry paste, meat sauce
  • Fruit jams and marmalades with small particulates
  • Honey and thick syrups needing hot fill followed by vacuum capping

Manufacturers choose this sauce bottling machine when they need stable seals, neat jar finishes, and consistent weights on glass packaging.

FAQs

Q1: Can the filler handle chunks or seeds?

Yes. With the heated hopper and suitable nozzles, the automatic sauce filling machine manages small particulates.

Q2: What if our caps vary by height?

Cap sorter and tunnel are adjustable. We provide setup notes for each closure.

Q3: Is changeover difficult?

No. Recipes store fill volume, conveyor guides, and nozzle height.

Q4: Do we need constant steam supply?

A dedicated generator provides steady steam so vacuum capping remains reliable.

Q5: How is accuracy maintained?

Weight checks during startup and periodic verification keep the sauce bottling machine within tolerance.

Similar Machines You May Also Need

  • Automatic Chutney/Beef/Pasta Sauce Bottle Filling and Capping Machine — alternative line for heavier sauces.
  • Automatic Tomato Sauce Tin Can Filling and Sealing Machine — configured for cans rather than jars.
  • Automatic Sriracha Sauce Bottle Filling, Capping, Labeling Machine — adds integrated labeling downstream.
  • Automatic Syrup/Collagen Drink Filling and Capping Machine — for thinner liquids in glass or plastic.

If you are upgrading your production line, this sauce bottling machine closes the gap with controlled dosing and dependable vacuum seals. Share your jar size, target weight, and cap style; our team will tune the automatic sauce filling machine to your product and confirm lead time. From trial run to steady production, the sauce bottling machine provides the clean fills and reliable closures that keep complaints low and repeat orders high.

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