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ZS-FALU2 Fully Automatic Gin Sake Bottle Filling Line
This automatic filling line features functions of rinsing bottles, drying bottle inside and outside, filling liquid, loading corks, corking bottles, shrinking wine capsules, labeling bottles and sorting products automatically. The sake bottle filling line can be customized according to your production need.
– Machine Included:
· Automatic Bottle Feeding Turntable
· Automatic Bottle Rinsing Machine
· Automatic Bottle Drying Machine
· Automatic 6 Heads Liquor Filling Machine
· Automatic Bottle Corking Machine With Cork Feeder
· Automatic Wine Capsule Shrink Machine
· Automatic Round Bottle Labeling Machine
· Automatic Bottle Sorting Turntable
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-Description
This filling line is designed for packing alcoholic products, such as sake, liqueur, gin, wine. The machine adopts the way of positioning and labeling, which can be used for single-side, double-side or wrap around labeling on round bottles. The liquor filling line can be customized to suit for your products.



>Bottle Rinsing Machine
| Machine Model | ZS-WB12 |
| Voltage | 110/220V 50-60Hz |
| Power | 0.75KW |
| Nozzle Quantity | 12 |
| Conveyor Size | About 3560*100mm |
| Working Speed | About 2800BPH |
| Machine Size | About 3560*1400*1915mm |
| Packaging Size | About 1560*1540*2130mm |
| Packaging Weight | About 821kg |
>Bottle Drying Tunnel
| Machine Model | ZS-HG6000 |
| Power | 3 phase 380v |
| Power Consumption | 10KW |
| Tunnel Outside Size | About 340*385*2000mm |
| Tunnel Inside Width | About 100mm |
| Applicable Bottle Height | About 150-300mm(Can be customized) |
| Temperature Range | 100-160 degree |
| Machine Size | About 2000*610*1640mm |
| Packaging Size | About 2150*800*920mm |
| Packaging Weight | About 170kg |
>Filling Machine
| Model | ZS-YT6T-6P |
| Voltage | 110/220V 50-60HZ 800W |
| Filling Range | 5-100ml/10-300ml/50-500ml/100-1000ml/500-3000ml/1000-5000ml |
| Working Speed(base on water) | About 30-70bottles/min |
| Filling Accuracy | ≤+1% |
| Conveyor Size | About 1990*100mm(L*W) |
| Size of Filling Nozzle | φ10mm |
| Size of Air Compressor Connector | φ10mm |
| Machine Size | About 2450*1020*1980mm(50-500ml) |
| Package Size | About 2610*1265*2145mm(50-500ml) |
| Net Weight/Gross Weight | About 357.5kg/474.5kg(50-500ml) |
>Bottle Corking Machine
| Machine Model | ZS-XG16D3 |
| Working Voltage | AC220V/110V 50-60HZ |
| Bottle Height | 30-300mm |
| Bottle Cap Diameter | 18-70mm |
| Bottle Diameter | 30-100mm |
| Working Speed | 20-30 bottles/min(depending on bottle and caps) |
| Working Pressure | 0.4-0.6MPa |
| Size of Air Compressor Connector | OD 8mm |
| Conveyor Length | 115mm(W)*1020mm(L) |
| Machine Size | About 2190*950*1860mm |
| Package Size | About 2010*770*1750mm |
| Gross Weight | About 293kg |
>Wine Capsule Shrink Machine
| Machine Model | ZS-CSM1 | ZS-CSM1A |
| Machine Power | 1.5KW | 2.3KW |
| Working Speed | 1200-2400 bottles/h | 1000-2000 bottles/h |
| Applicable Material | Aluminium Foil | PVC |
| Applicable Bottle Diameter | 200-300mm | |
| Applicable Bottle Height | 150-300mm | |
| Machine Size | About 900*1000*1900mm | |
| Package Size | About 1110*1100*2040mm | |
| Net Weight/Gross Weight | About 416kg/491kg | |
>Labeling Machine
| Model | ZS-TB260R |
| Power Supply | AC220V 50Hz/60Hz 1000W |
| Labeling Capacity | 25-50 bottles/min(depends on bottle size) |
| Labeling Accuracy | ±1.0mm |
| Applicable Bottle Diameter | Φ12-100mm |
| Label Size | (L)20-300mm (H)15-150mm |
| Label Roll Inner Diameter | Φ76mm |
| Label Roll Outer Diameter | Φ350mm |
| Conveyor Size | 112*2000mm(W*L) |
| Machine Size | About (L)2000*(W)820*(H)1380(mm) |
| Machine Weight | About 180kg |
| Packing Size | About (L)2100*(W)890*(H)1520(mm) |
| Package Weight | About 250kg |
- Applicable Bottles: Round Bottles.
- Applicable Bottle Caps: Wooden Corks.
- Applicable Labels: Self-adhesive labels. (Normal or transparent labels)
- Applicable Products: Wine, gin, sake, cider, cocktail, liqueur, rum, whiskey, etc.
- Applicable Industries: Food, beverage industries.

Premium spirits deserve clean bottles, tight closures, and repeatable fill weights. This line brings those steps together: a liquor filling line that meters accurately, paired with conveyors, corking, and capsule shrinking for a polished shelf finish.
The liquor bottling machine setup covers gin, sake, and similar products in glass. As a compact spirits bottling line, it moves from wash to dry to fill to closure with short changeovers. Whether you run pilot batches or daily production, the liquor filling line keeps outputs steady and labels ready for inspection.
Product Information
- Line modules: bottle washing, internal drying, filling, corking, capsule shrinking, body drying, labeling, bottle sorting, turntable infeed.
- Bottle range: spirit-grade glass with common necks and capsules.
- Outputs: scalable heads and speeds sized for small to mid-volume producers.
- Materials: stainless contact parts; sanitary hoses; clear safety guarding; touch-screen HMI with recipe storage.
Features
- Stable handling is the theme. Star-wheels and guides hold bottles straight so the liquor bottling machine reaches target level without drips.
- The filler is tuned for low-foam dosing; the corker presses evenly; capsule shrinking gives a smooth finish.
- As a spirits bottling line, sensors check bottle presence, cap feed, and label position.
- The liquor filling machine adds fine adjustments for temperature and flow so proof loss stays minimal.
Quality Assurance
Frames and parts which contact with materials use food-grade stainless steel. Each machine ships with test videos, manuals, and a checklist. Crated packaging supports sea or air freight, and remote commissioning is available. Spare parts, wear lists, and maintenance intervals are provided so the liquor filling line stays within spec throughout the season.
The washer uses clamping heads with internal spray to clean or dry bottles. Filling nozzles feature anti-drip valves and independent control. The liquor bottling machine interfaces with corking for consistent insertion, then capsule shrinking finishes the neck using steady heat for even results.
As a spirits bottling line, the layout keeps a straight path that protects glass and maintains throughput. Recipe slots store bottle height, fill volume, and torque targets. The liquor filling machine allows quick height and flow changes during format swaps.
Operation and Assembly
- Level the frames, connect air and power, and align conveyors. Load clean bottles, select a recipe, and prime the liquor filling line.
- Run a short test to verify weight and headspace, then engage the corker and capsule shrinker.
- Label alignment is set on the HMI with an electric eye.
- End-of-shift cleaning follows the manual’s rinse andwipe routine to keep the line ready for the next SKU.
Applications
Gin, sake, craft liqueurs, and specialty spirits in glass. Producers adopt this liquor bottlingmachine when they need repeatable fills for export orders and tasting-room runs. The same spirits bottling line can present limited editions or core SKUs with consistent neck finish and label placement. For flavored variants, the liquor filling line handles small viscosity changes without re-tuning the whole line.
FAQs
Q1: Can it handle different bottle heights?
Yes. Guides, star-wheels, and nozzle height adjust quickly on the HMI.
Q2: What proof range works best?
The liquor bottling machine supports typical gin and sake ranges; we provide recommended temperatures and fill settings.
Q3: How do I maintain accuracy?
Calibrate the liquor filling machine at startup, verify with check-weighs, and log results by recipe.
Q4: Is capsule shrinking universal?
Heat elements and mandrels are sized to your capsule type for smooth, even shrink.
Q5: What about labeling bubbles or skew?
The sensor reads through clear or colored glass; roller pressure is adjustable for flat, bubble-free labels.
Related Products
- Tri-Block Automatic Wine Bottle Rinsing, Filling and Corking Machine— rinsing, filling, and corking in one frame for wine formats.
- Automatic Wine Liquid Bottle Filling, Corking, Capping, Labeling Line— a full line for standard wine bottles.
- Automatic 4-Heads Cocktail Bottle Filling Capping Labeling Line— compact footprint for ready-to-drink mixes.
- Fully Automatic Gin & Sake Bottle Filling Line— the focus system described above, link for specs and videos.
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