ZS-FALU2 Fully Automatic Gin Sake Bottle Filling Line

This automatic filling line features functions of rinsing bottles, drying bottle inside and outside, filling liquid, loading corks, corking bottles, shrinking wine capsules, labeling bottles and sorting products automatically. The sake bottle filling line can be customized according to your production need.
– Machine Included:
· Automatic Bottle Feeding Turntable
· Automatic Bottle Rinsing Machine
· Automatic Bottle Drying Machine
· Automatic 6 Heads Liquor Filling Machine
· Automatic Bottle Corking Machine With Cork Feeder
· Automatic Wine Capsule Shrink Machine
· Automatic Round Bottle Labeling Machine
· Automatic Bottle Sorting Turntable

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Automatic Gin Sake Bottle Filling Line

Diagram of liquor filling line

 

-Description

This filling line is designed for packing alcoholic products, such as sake, liqueur, gin, wine. The machine adopts the way of positioning and labeling, which can be used for single-side, double-side or wrap around labeling on round bottles. The liquor filling line can be customized to suit for your products.

 

Machine Detail-1

Machine Detail-2

Real Shot

>Bottle Rinsing Machine

Machine ModelZS-WB12
Voltage110/220V 50-60Hz
Power0.75KW
Nozzle Quantity12
Conveyor SizeAbout 3560*100mm
Working SpeedAbout 2800BPH
Machine SizeAbout 3560*1400*1915mm
Packaging SizeAbout 1560*1540*2130mm
Packaging WeightAbout 821kg

 

>Bottle Drying Tunnel

Machine ModelZS-HG6000
Power3 phase 380v
Power Consumption10KW
Tunnel Outside SizeAbout 340*385*2000mm
Tunnel Inside WidthAbout 100mm
Applicable Bottle HeightAbout 150-300mm(Can be customized)
Temperature Range100-160 degree
Machine SizeAbout 2000*610*1640mm
Packaging SizeAbout 2150*800*920mm
Packaging WeightAbout 170kg

 

>Filling Machine

ModelZS-YT6T-6P
Voltage110/220V 50-60HZ 800W
Filling Range5-100ml/10-300ml/50-500ml/100-1000ml/500-3000ml/1000-5000ml
Working Speed(base on water)About 30-70bottles/min
Filling Accuracy≤+1%
Conveyor SizeAbout 1990*100mm(L*W)
Size of Filling Nozzleφ10mm
Size of Air Compressor Connectorφ10mm
Machine SizeAbout 2450*1020*1980mm(50-500ml)
Package SizeAbout 2610*1265*2145mm(50-500ml)
Net Weight/Gross WeightAbout 357.5kg/474.5kg(50-500ml)

 

>Bottle Corking Machine

Machine ModelZS-XG16D3
Working VoltageAC220V/110V 50-60HZ
Bottle Height30-300mm
Bottle Cap Diameter18-70mm
Bottle Diameter30-100mm
Working Speed20-30 bottles/min(depending on bottle and caps)
Working Pressure0.4-0.6MPa
Size of Air Compressor ConnectorOD 8mm
Conveyor Length115mm(W)*1020mm(L)
Machine SizeAbout 2190*950*1860mm
Package SizeAbout 2010*770*1750mm
Gross WeightAbout 293kg

 

>Wine Capsule Shrink Machine

Machine ModelZS-CSM1ZS-CSM1A
Machine Power1.5KW2.3KW
Working Speed1200-2400 bottles/h1000-2000 bottles/h
Applicable MaterialAluminium FoilPVC
Applicable Bottle Diameter200-300mm
Applicable Bottle Height150-300mm
Machine SizeAbout 900*1000*1900mm
Package SizeAbout 1110*1100*2040mm
Net Weight/Gross WeightAbout 416kg/491kg

 

>Labeling Machine

ModelZS-TB260R
Power SupplyAC220V 50Hz/60Hz 1000W
Labeling Capacity25-50 bottles/min(depends on bottle size)
Labeling Accuracy±1.0mm
Applicable Bottle DiameterΦ12-100mm
Label Size(L)20-300mm (H)15-150mm
Label Roll Inner DiameterΦ76mm
Label Roll Outer DiameterΦ350mm
Conveyor Size112*2000mm(W*L)
Machine SizeAbout (L)2000*(W)820*(H)1380(mm)
Machine WeightAbout 180kg
Packing SizeAbout (L)2100*(W)890*(H)1520(mm)
Package WeightAbout 250kg
  • Applicable Bottles: Round Bottles.
  • Applicable Bottle Caps: Wooden Corks.
  • Applicable Labels: Self-adhesive labels. (Normal or transparent labels)
  • Applicable Products: Wine, gin, sake, cider, cocktail, liqueur, rum, whiskey, etc.
  • Applicable Industries: Food, beverage industries.

 

Application of liquor filling line

Premium spirits deserve clean bottles, tight closures, and repeatable fill weights. This line brings those steps together: a liquor filling line that meters accurately, paired with conveyors, corking, and capsule shrinking for a polished shelf finish.

The liquor bottling machine setup covers gin, sake, and similar products in glass. As a compact spirits bottling line, it moves from wash to dry to fill to closure with short changeovers. Whether you run pilot batches or daily production, the liquor filling line keeps outputs steady and labels ready for inspection.

Product Information

  • Line modules: bottle washing, internal drying, filling, corking, capsule shrinking, body drying, labeling, bottle sorting, turntable infeed.
  • Bottle range: spirit-grade glass with common necks and capsules.
  • Outputs: scalable heads and speeds sized for small to mid-volume producers.
  • Materials: stainless contact parts; sanitary hoses; clear safety guarding; touch-screen HMI with recipe storage.

Features

  • Stable handling is the theme. Star-wheels and guides hold bottles straight so the liquor bottling machine reaches target level without drips.
  • The filler is tuned for low-foam dosing; the corker presses evenly; capsule shrinking gives a smooth finish.
  • As a spirits bottling line, sensors check bottle presence, cap feed, and label position.
  • The liquor filling machine adds fine adjustments for temperature and flow so proof loss stays minimal.

Quality Assurance

Frames and parts which contact with materials use food-grade stainless steel. Each machine ships with test videos, manuals, and a checklist. Crated packaging supports sea or air freight, and remote commissioning is available. Spare parts, wear lists, and maintenance intervals are provided so the liquor filling line stays within spec throughout the season.

The washer uses clamping heads with internal spray to clean or dry bottles. Filling nozzles feature anti-drip valves and independent control. The liquor bottling machine interfaces with corking for consistent insertion, then capsule shrinking finishes the neck using steady heat for even results.

As a spirits bottling line, the layout keeps a straight path that protects glass and maintains throughput. Recipe slots store bottle height, fill volume, and torque targets. The liquor filling machine allows quick height and flow changes during format swaps.

Operation and Assembly

  • Level the frames, connect air and power, and align conveyors. Load clean bottles, select a recipe, and prime the liquor filling line.
  • Run a short test to verify weight and headspace, then engage the corker and capsule shrinker.
  • Label alignment is set on the HMI with an electric eye.
  • End-of-shift cleaning follows the manual’s rinse andwipe routine to keep the line ready for the next SKU.

Applications

Gin, sake, craft liqueurs, and specialty spirits in glass. Producers adopt this liquor bottlingmachine when they need repeatable fills for export orders and tasting-room runs. The same spirits bottling line can present limited editions or core SKUs with consistent neck finish and label placement. For flavored variants, the liquor filling line handles small viscosity changes without re-tuning the whole line.

FAQs

Q1: Can it handle different bottle heights?

Yes. Guides, star-wheels, and nozzle height adjust quickly on the HMI.

Q2: What proof range works best?

The liquor bottling machine supports typical gin and sake ranges; we provide recommended temperatures and fill settings.

Q3: How do I maintain accuracy?

Calibrate the liquor filling machine at startup, verify with check-weighs, and log results by recipe.

Q4: Is capsule shrinking universal?

Heat elements and mandrels are sized to your capsule type for smooth, even shrink.

Q5: What about labeling bubbles or skew?

The sensor reads through clear or colored glass; roller pressure is adjustable for flat, bubble-free labels.

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