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ZS-FAL180G7 Automatic Seasoning Powder Spice Bottle Filling Line
🎄 Production speed is 1800BPH.
🎄 14 weighers filling system, filling weight is customized.
🎄 Automatic cap feeding and pressing.
🎄 With electromagnetic sealing system (for foil lids).
🎄 Suitable for single-sided or double-sided labeling.
🎄 With weight checking function.
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Product Description:
This spice bottle filling line is equipped with 14 weighers filling system, which is suitable for filling granules or mixtures containing powders and granules. It has automatic functions of feeding materials, weighing and filling materials, feeding and pressing caps, sealing foil lids, labeling bottles, laser coding, checking weight and collecting finished products. The whole production line can be customized according to your production need.
>14 Heads Weighing Filling Machine
Machine Model | ZS-GW14M | ||||
|
Weighing Scale | Language Support | Multiple languages | |||
Power Requirement | Single-phase AC220V/50Hz, 60Hz 2KW | ||||
| Number of Weighing Heads | 14 | ||||
Material | 304 Stainless Steel (Mirror/Pattern Plate) | ||||
| Weighing Range | 10-1500g | 10-2000g | 10-3000g | 100-5000g | |
Theoretical Speed | 120 b/min | 120 b/min | 120 b/min | 80 b/min | |
| Theoretical Accuracy | ±1-5g (depending on material state) | ||||
Hopper Volume | 1.6L | 2.5L | 3L/4L | 5L | |
| Touch Screen | 10-inch color touch screen | ||||
Program Storage | 99 sets of data | ||||
Packaging Dimensions (L*W*H) | 1530*1130*1310mm | 1530*1130*1310mm | 1530*1130*1300mm | 1610*1310*1600mm | |
Machine Net Weight | 135KG | ||||
| Gross Weight | 385KG | ||||
| Rotary Powder Filling Machine | Production Speed | About 20-30 bottles/min(depending on filling range and materials) | |||
| Power Supply | 220V 50Hz 0.3KW | ||||
Air Pressure | 0.6MPa | ||||
| Machine Size (L*W*H) | About 2000*900*1450mm | ||||
Total Weight | About 200kg | ||||
>Cap Pressing Machine
Machine Model | ZS-VTYG02S |
| Machine Voltage | 110/220V 50-60HZ 2KW |
Production Speed | About 25-30 bottles/min(depending on bottle and cap size) |
| Applicable Bottle Size | ①83*107*170mm ②78*69*132mm ③56*67*110mm(Customized) |
Applicable Cap Size | ①83*107*27mm ②78*69*24mm ③56*67*19mm(Customized) |
Working Pressure | 0.4-0.6MPa |
| Machine Size | About 2420*1172.5*2169mm(L*W*H) |
Package Size | About 1910*1150*2200mm(Main Machine) About 1600*980*800mm(Vibratory Bowl Sorter1) About 1100*900*940mm(Vibratory Bowl Sorter2) |
Package Weight | About 520kg(Main Machine) About 225kg(Vibratory Bowl Sorter1) About 161kg(Vibratory Bowl Sorter2) |
>Induction Sealing Machine(For foil lids)
Machine Model | ZS-FK4200V |
| Power Supply | 220V 50HZ 4200W |
Sealing Diameter | 15-60mm/20-70mm/35-85mm/50-120mm/60-130mm |
| Sealing Speed | 0-260bottles/min(depending on bottle size) |
Applicable Bottle Height | 10-300mm(based on 900mm height conveyor belt) |
| Machine Size | About 700*690*1450mm |
Machine Weight | About 43kg |
| Package Size | About 850*650*1590mm |
Package Weight | About 92kg |
>Double Sides Labeling Machine
Machine Model | ZS-TB600 |
| Power Supply | AC220V 50Hz/60Hz 1500W |
Working Speed | About 60-350 bottles/min(depending on bottle size) |
| Flat Bottle | Single/Double Sides |
Labeling Material Thickness | 20-120mm |
| Labeling Material Height | 30-350mm |
Label Size | (L)25-300mm (H)15-200mm |
| Label Roll Inside Diameter | φ76mm |
Label Roll Outside Diameter | φ350mm |
| Machine Size | About 2120*940*1500mm |
Packing Size | About 2850*1300*1900mm |
| Net Weight/Gross Weight | About 450KG/650kg |
>Laser Coding Machine
| Machine Model | ZS-LM1 |
| Power Supply | 110/220V 50-60Hz 30W |
| Cooling Method | Air cooling |
| Laser | CO2 |
| Port | SD card, USB 2.0, RS232 |
| Wave Length | 9.3/10.2/10.6μm |
| Working Speed | PVC tubes: 40 m/min PET bottles: 20000 bottles/h Coated cartons: 35 m/min |
| Marking Range | 70*70/90*90/110*110/140*140mm |
| Applications | PET/Acrylic/Glass/Leather/Plastic/Cloth/Rubber(HDPE is not suitable) |
| Language | English, French, Korean, Japanese, Russian, Arabic, etc. |
| Machine Weight | About 110kg |
| Machine Size | About 1430*565*930mm |
>Check Weigher
Machine Model | ZS-MD210 |
| Power Supply | AC220V±10% 50HZ (60HZ) |
Rated Power | 0.15KW |
| Single Weighing Range | 1500g |
Weighing Accuracy Range | ±0.2g-±0.5g |
| Minimum Scale | 0.1g |
Conveying Speed | 30-100m/min |
| Maximum Speed | 160pcs/min |
Weighed Material Size | 300mm(L)*200mm(W) |
| Weighing Platform Conveyor Belt Size | 400mm(L)*210mm(W) |
Product Size | 1522mm(L)*560mm(W)*1222mm(H) |
| Rejection Method | Push rod type/lever/flip plate/blowing type/belt sinking |
Control System | High-speed A/D sampling controller |
| External Air Source | 0.6-1Mpa |
Air Pressure Interface | 8mm |
| Body Material | SUS304 Stainless Steel |
>Bottle Collecting Turntable
| Machine Model | ZS-SP800S |
| Voltage | 220V 50Hz(110V can be customized) |
| Power Supply | 200W |
| Bottle Specifications | Square bottle/Round bottle |
| Conveying Speed | 0-20 revolutions per minute (adjustable) |
| Turntable Diameter | 800mm |
| Machine Size | About 550*550*990mm |
| Package Size | About 1050*1000*1130mm |
| Net Weight/Gross Weight | About 93kg/120kg |
Control Panel
The whole production line is equipped with touchscreen interface for easy operation. Language of panel can be customized.
14 Weighing Heads
Quantity of weighing heads can be customized. It is suitable for filling mixtures containing of granules and powders, such as seasoning powder, coffee powder.
Rotary Dispensing Structure
It uses starwheel to ensure continuous dispensing of products.
Z-type Elevator Machine
It can supply materials to weighing scales automatically, saving labor.
Cap Loading Structure
The suction cup can pick up and place caps to bottles.
Cap Pressing Structure
With double pressing heads, it can reach 30 bottles/min. The working height is adjustable.
Laser Coding Structure
It can print production date, batch number, QR code on labels or bottles.
Double Sides Labeling Structure
Can be used for single-sided or double-sided labeling on square bottles.
Weight Checker
Can weigh products and remove non-compliant ones automatically.
Bottle Collecting Turntable
Size of turntable machine can be customized as production need.
- Applicable Products: Granules, mixtures of granules and powders.
- Applicable Bottle Caps: Press-type caps.
- Applicable Labels: Self-adhesive labels (normal or transparent labels).
- Applicable Industries: Food, chemical, medicine industries.
ZONESUN High Precision Spice Filling Machine
ZONESUN designs this automatic seasoning powder spice bottle filling line for factories that want to move from manual dosing to clean and consistent bottle packaging. The complete solution links bottle feeding, filling, capping, sealing, labeling and weight checking into one compact spice filling line that reduces labor and keeps every jar on spec.
Product Highlights
- Turnkey spice filling line for glass or plastic bottles and jars
- Integrates weighing, filling, cap sorting and tightening, foil sealing, labeling, coding, weight checkingand bottle collecting
- Handles fine powder and small granules such as chili, curry, pepper, mixed spices, coffee powder and food additives
- Suitable for small and medium batch production, typical speed about 1200-1800bottles per hour
- Food grade 304 stainless steel structure for long service life and easy cleaning
Features
This spice filling machine is built for stable performance and accurate dosing. A multi head weighing scale or auger filler works with a vibration device so product settles evenly in each bottle, while the touch screen stores recipes for fast changeover between products on the spice filling line. Guard doors, interlocks and emergency stop buttons keep operation safe and friendly for new operators.
Quality Assurance
Core modules of the spice filling line use stainless steel contact parts and branded electrical components that follow international safety standards. Every spice filling machine section is test run with bottles before delivery, and test videos are kept for your reference. ZONESUN ships the line in export standard wooden crates and offers online commissioning help, spare parts and lifetime technical support.
How It Works
The line begins with a bottle unscrambler or collecting table that feeds empty bottles to the conveyor. A weighing scale or rotary powder filler doses the set weight into each container, then a cap sorting and pressing unit tightens screw caps automatically. Induction sealing can apply foil seals, a double side labeling machine places front and back labels in one pass, and a laser coder prints batch numbers or expiry dates. A check weigher removes underweight bottles before they reach the final collecting turntable.
Machine Operation and Assembly
Place each station according to the layout drawing, lock the feet and connect the conveyor, power and compressed air. Through the touch screen, set bottle size, target weight, filling speed, labeling position and rejection limits, then run trial bottles to fine tune parameters. Daily work focuses on loading bottles, product and caps, observing alarms and cleaning hoppers and contact parts so the spice filling line stays hygienic and accurate.
Machine applications
This automatic seasoning powder spice bottle filling line is ideal for chili powder, curry powder, black pepper, garlic powder, barbecue rubs, masala blends, seasoned salt and similar spice mixes. It can also process nutrition powder, instant drink powder, bakery premix or comparable fine materials within the designed weight range. Food, condiment, health product and small contract packing plants can all use this spice filling machine line to standardize packaging and improve production efficiency.
FAQs
Q1: Can the spice filling machine handle both powder and small granules?
Yes. By adjusting the weighing and vibration parameters, the line can work with pure powder products or mixtures that contain small granules.
Q2: How accurate is the filling weight?
The combination of weighing scale and checkweigher keeps the weight error within a few grams, and underweight bottles are rejected automatically.
Q3: What bottle types can this spice filling line support?
The standard configuration suits most round and square plastic or glass bottles within the specified size range, and custom change parts are available for special containers.
Q4: How long does it take to change over between different spices or bottle sizes?
For trained operators, switching recipes and bottle formats usually takes around 20-40 minutes.
Q5: What routine maintenance does the line require?
Daily cleaning plus periodic checks and lubrication of belts, screws, and moving parts keep the spice filling line running smoothly.
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