ZS-AFS02 Rotary Automatic Plastic Marinara Sauce Cup Filling And Sealing Machine

This machine has functions of feeding plastic cups and precut film lids, filling sauce, sealing cups and discharging finished products automatically. Made in monoblock design, it can save working space. The automatic cup filling and sealing machine can be customized to suit for your production need.

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Automatic Cup Filling And Sealing Machine

Product Overview

The machine can automatically feed plastic cups and pre-cut film lids, and complete the materials filling, cup sealing, and finished products discharging. It adopts a compact single-block design, effectively saving workspace, and can be customized according to product requirements, such as cup size, filling range, and speed.

This rotary cup filling machine is ideal for creating an efficient automatic cup filling and sealing machine workflow in medium to large-scale production.

  • With piston pump, it can fill thick paste like marinara sauce, honey mustard.
  • The hopper can be customized with heating and stirring function.
  • With touchscreen panel, it is easy to set or adjust working parameters. Language of panel can be customized.
  • Filling range and filling nozzle quantity can be customized as your need.
  • This automatic cup filling and sealing machine integrates functions of feeding, filling, sealing and discharging, greatly improving efficiency.

Machine Parameter

Machine ModelZS-AFS02
Voltage220V 50-60Hz
Power4kW
Filling PumpPiston Pump
Working SpeedAbout 25-30pcs/min(depending on cup size and filling material)
Filling Range20-200ml(Can be customized)
Applicable Cup SizeCan be customized
Air Pressure6Mpa
Machine WeightAbout 400kg

 

Machine Configuration
Machine ComponentBrandOrigin
PLCDeltaTaiwan,China
Servo IndexerFSZZCFoshan, China
PhotoelectricPanasonicJapan
RelaySchneiderFrance

Diagram Of Plastic Cup Filling And Sealing Machine

Machine Details

Machine Detail 1

Touchscreen Panel

Intuitive panel makes it more convenient to adjust working parameters. The language of panel can be customized.

Machine Detail 2

Cup Feeding Structure

Designed for loading cups into starwheel, it can be customized according to cup size.

Machine Detail 3

2 Filling Nozzles

Pneumatic filling nozzles can be used for viscous products, such as yogurt, ketchup. The machine is driven by piston pump, whose filling range can be customized.

Machine Detail 4

Suction Cups

The structure is designed for picking up pre-cut lids and placing them onto cups automatically. It can be customized as your product size.

Machine Detail 5

Sealing Structure

The sealing temperature can be adjusted according to production need.

Real Shot Of Cup Filling And Sealing Machine

Rotary Cup Filling And Sealing Machine

Parameter Of Cup Filling And Sealing Machine

Product Features

  • High-precision filling: Uses a piston pump for precise dispensing of high- density materials similar as tomato sauce and honey mustard.
  • Heating and mixing function: The hopper can be customized with heating and mixing componentsto maintain material temperature and uniformity.
  • Smart control interface:The touch screen panel allows easy setting of working parameters and supports multiple languages, enhancing the usability of the rotary cup filling machine.
  • Customizable filling range and nozzle quantity: Can be adjusted according to product conditions to suit different cup types and affairs.
  • High-efficiency integrated design:Combines cup feeding, filling, sealing, and product discharge functions, perfecting product effectiveness and reducing labor costs.

Quality Assurance

ZONESUN produces the ZS-AFS02 with rigorous quality control. It has acquired multiple quality certifications, including packaging machinery design patents, RoHS certification, and MD+LVD certification. It has a 12-month warranty for standard models, except for wear parts and spare parts. The transportation package of machine is safe, and customers will benefit from comprehensive after-sales service that will ensure quick installation and debugging of the automatic cup filling and sealing machine.

Machine Specifications

The ZS-AFS02 can be operated at voltage of 220V or 110V. The model can work at speed of 25-30 cups per minute, which varies on the sizes and types of cups. It is built with piston pump system, whose filling range is customizable depending on customers’ requirements. The machine needs to be connected with air compressor when working. It is designed with a compact body that allows customers to connect the front end of the machine to a heating or mixing tank and the rear end of the cup filling and sealing machine to a labeling machine, shrink packaging machine, or carton packing machine.

Machine Operation and Assembly

Assembly:

  1. Position the main unit on a flat surface and fix it properly.
  2. Connect the front-end mixing tank and the rear-end labeling or shrink packaging machines.
  3. Install the cup feeding device, pre-cut film feeder, and nozzles.
  4. Ensure that screws and connection points are tightened properly.
  5. Connect the power supply and air supply.

Machine Operation:

  1. Connect the power supply and switch it on.
  2. Set the filling volume, speed, and sealing temperature using the touch screen.
  3. Load the plastic cups and filmlids, and then run the feeding and filling process.
  4. Inspect the first batch of products to confirm proper filling and sealing before running the automatic cup filling and sealing machineat full capacity.
  5. During operation, the parameters may be adjusted according to needs.
  6. After use, the hopper, nozzles, and pump should be cleaned.

Machine Applications

  • Applicable Products: Suitable for the packaging of tomato sauce, jam, apple sauce, jelly, honey mustard, yogurt, mayonnaise, etc.
  • Applicable Industries: Food processing industry, beverage industry, condiment processing industry, chemical paste packaging industry, and pharmaceutical industry.

Application

Frequently Asked Questions

Q1:Can the rotary cup filling machine process high-viscosity materials?

Yes, the piston pump design can be used for accurate dispensing of viscous liquids and pastes.

Q2: Is the production capacity adjustable?

Yes, the dosing amount and number of nozzles can be adapted according to needs.

Q3:Can the languages on the control panel be changed?

Yes, multiple languages are available to cater to users from different countries.

Other Compatible Machines

ZS-MB2000LH Double-Layer Stainless Steel Heating and Mixing Tank

This machine is used for heating and mixing materials such as tomato sauce, condiments, etc. It has a stainless steel tank that is durable, and the type of stirrer and tank capacity can be customized. It has a heating device that enables simultaneous heating and stirring, and the stirring speed can be adjusted to 0-80 RPM.

ZS-FS100 Automatic Yogurt Cup Filling and Sealing Machine

This machine combines the functions of feeding cups, filling paste, feeding pre-cut film lids, and sealing. It can be used for the packing of yogurt, jelly, and curd. It can produce 12-15 cups per minute. It can be made according to different requirements. It is an ideal automatic cup filling and sealing machine for small-scale production.

ZS-AFS01 Linear Automatic Mayonnaise Plastic Cup Filling and Sealing Machine

This machine uses a piston pump as the driving force. It can be used for the packing of peanut butter, butter, and mayonnaise. It has a compact structure and can be made according to different requirements.

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