ZS-FALU2 Fully Automatic Gin Sake Bottle Filling Line

This automatic filling line features functions of rinsing bottles, drying bottle inside and outside, filling liquid, loading corks, corking bottles, shrinking wine capsules, labeling bottles and sorting products automatically. The sake bottle filling line can be customized according to your production need.
– Machine Included:
· Automatic Bottle Feeding Turntable
· Automatic Bottle Rinsing Machine
· Automatic Bottle Drying Machine
· Automatic 6 Heads Liquor Filling Machine
· Automatic Bottle Corking Machine With Cork Feeder
· Automatic Wine Capsule Shrink Machine
· Automatic Round Bottle Labeling Machine
· Automatic Bottle Sorting Turntable

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Automatic Gin Sake Bottle Filling Line

Diagram of liquor filling line

 

-Description

This filling line is designed for packing alcoholic products, such as sake, liqueur, gin, wine. The machine adopts the way of positioning and labeling, which can be used for single-side, double-side or wrap around labeling on round bottles. The liquor filling line can be customized to suit for your products.

 

Machine Detail-1

Machine Detail-2

Real Shot

>Bottle Rinsing Machine

Machine Model ZS-WB12
Voltage 110/220V 50-60Hz
Power 0.75KW
Nozzle Quantity 12
Conveyor Size About 3560*100mm
Working Speed About 2800BPH
Machine Size About 3560*1400*1915mm
Packaging Size About 1560*1540*2130mm
Packaging Weight About 821kg

 

>Bottle Drying Tunnel

Machine Model ZS-HG6000
Power 3 phase 380v
Power Consumption 10KW
Tunnel Outside Size About 340*385*2000mm
Tunnel Inside Width About 100mm
Applicable Bottle Height About 150-300mm(Can be customized)
Temperature Range 100-160 degree
Machine Size About 2000*610*1640mm
Packaging Size About 2150*800*920mm
Packaging Weight About 170kg

 

>Filling Machine

Model ZS-YT6T-6P
Voltage 110/220V 50-60HZ 800W
Filling Range 5-100ml/10-300ml/50-500ml/100-1000ml/500-3000ml/1000-5000ml
Working Speed(base on water) About 30-70bottles/min
Filling Accuracy ≤+1%
Conveyor Size About 1990*100mm(L*W)
Size of Filling Nozzle φ10mm
Size of Air Compressor Connector φ10mm
Machine Size About 2450*1020*1980mm(50-500ml)
Package Size About 2610*1265*2145mm(50-500ml)
Net Weight/Gross Weight About 357.5kg/474.5kg(50-500ml)

 

>Bottle Corking Machine

Machine Model ZS-XG16D3
Working Voltage AC220V/110V 50-60HZ
Bottle Height 30-300mm
Bottle Cap Diameter 18-70mm
Bottle Diameter 30-100mm
Working Speed 20-30 bottles/min(depending on bottle and caps)
Working Pressure 0.4-0.6MPa
Size of Air Compressor Connector OD 8mm
Conveyor Length 115mm(W)*1020mm(L)
Machine Size About 2190*950*1860mm
Package Size About 2010*770*1750mm
Gross Weight About 293kg

 

>Wine Capsule Shrink Machine

Machine Model ZS-CSM1 ZS-CSM1A
Machine Power 1.5KW 2.3KW
Working Speed 1200-2400 bottles/h 1000-2000 bottles/h
Applicable Material Aluminium Foil PVC
Applicable Bottle Diameter 200-300mm
Applicable Bottle Height 150-300mm
Machine Size About 900*1000*1900mm
Package Size About 1110*1100*2040mm
Net Weight/Gross Weight About 416kg/491kg

 

>Labeling Machine

Model ZS-TB260R
Power Supply AC220V 50Hz/60Hz 1000W
Labeling Capacity 25-50 bottles/min(depends on bottle size)
Labeling Accuracy ±1.0mm
Applicable Bottle Diameter Φ12-100mm
Label Size (L)20-300mm (H)15-150mm
Label Roll Inner Diameter Φ76mm
Label Roll Outer Diameter Φ350mm
Conveyor Size 112*2000mm(W*L)
Machine Size About (L)2000*(W)820*(H)1380(mm)
Machine Weight About 180kg
Packing Size About (L)2100*(W)890*(H)1520(mm)
Package Weight About 250kg
  • Applicable Bottles: Round Bottles.
  • Applicable Bottle Caps: Wooden Corks.
  • Applicable Labels: Self-adhesive labels. (Normal or transparent labels)
  • Applicable Products: Wine, gin, sake, cider, cocktail, liqueur, rum, whiskey, etc.
  • Applicable Industries: Food, beverage industries.

 

Application of liquor filling line

Premium spirits deserve clean bottles, tight closures, and repeatable fill weights. This line brings those steps together: a liquor filling line that meters accurately, paired with conveyors, corking, and capsule shrinking for a polished shelf finish.

The liquor bottling machine setup covers gin, sake, and similar products in glass. As a compact spirits bottling line, it moves from wash to dry to fill to closure with short changeovers. Whether you run pilot batches or daily production, the liquor filling line keeps outputs steady and labels ready for inspection.

Product Information

  • Line modules: bottle washing, internal drying, filling, corking, capsule shrinking, body drying, labeling, bottle sorting, turntable infeed.
  • Bottle range: spirit-grade glass with common necks and capsules.
  • Outputs: scalable heads and speeds sized for small to mid-volume producers.
  • Materials: stainless contact parts; sanitary hoses; clear safety guarding; touch-screen HMI with recipe storage.

Features

  • Stable handling is the theme. Star-wheels and guides hold bottles straight so the liquor bottling machine reaches target level without drips.
  • The filler is tuned for low-foam dosing; the corker presses evenly; capsule shrinking gives a smooth finish.
  • As a spirits bottling line, sensors check bottle presence, cap feed, and label position.
  • The liquor filling machine adds fine adjustments for temperature and flow so proof loss stays minimal.

Quality Assurance

Frames and parts which contact with materials use food-grade stainless steel. Each machine ships with test videos, manuals, and a checklist. Crated packaging supports sea or air freight, and remote commissioning is available. Spare parts, wear lists, and maintenance intervals are provided so the liquor filling line stays within spec throughout the season.

The washer uses clamping heads with internal spray to clean or dry bottles. Filling nozzles feature anti-drip valves and independent control. The liquor bottling machine interfaces with corking for consistent insertion, then capsule shrinking finishes the neck using steady heat for even results.

As a spirits bottling line, the layout keeps a straight path that protects glass and maintains throughput. Recipe slots store bottle height, fill volume, and torque targets. The liquor filling machine allows quick height and flow changes during format swaps.

Operation and Assembly

  • Level the frames, connect air and power, and align conveyors. Load clean bottles, select a recipe, and prime the liquor filling line.
  • Run a short test to verify weight and headspace, then engage the corker and capsule shrinker.
  • Label alignment is set on the HMI with an electric eye.
  • End-of-shift cleaning follows the manual’s rinse andwipe routine to keep the line ready for the next SKU.

Applications

Gin, sake, craft liqueurs, and specialty spirits in glass. Producers adopt this liquor bottlingmachine when they need repeatable fills for export orders and tasting-room runs. The same spirits bottling line can present limited editions or core SKUs with consistent neck finish and label placement. For flavored variants, the liquor filling line handles small viscosity changes without re-tuning the whole line.

FAQs

Q1: Can it handle different bottle heights?

Yes. Guides, star-wheels, and nozzle height adjust quickly on the HMI.

Q2: What proof range works best?

The liquor bottling machine supports typical gin and sake ranges; we provide recommended temperatures and fill settings.

Q3: How do I maintain accuracy?

Calibrate the liquor filling machine at startup, verify with check-weighs, and log results by recipe.

Q4: Is capsule shrinking universal?

Heat elements and mandrels are sized to your capsule type for smooth, even shrink.

Q5: What about labeling bubbles or skew?

The sensor reads through clear or colored glass; roller pressure is adjustable for flat, bubble-free labels.

Related Products

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Wine Filling Corking Labeling Machine
Cocktail Bottle Filling Line

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