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ZS-AFC28 Rotary Automatic Liquid Solution Bottle Filling And Capping Machine
This machine is designed for filling and capping small bottles, such as essence bottles, liquid solution bottles, cosmetic oil bottles. Made in mechanical design, the machine can pack 40 bottles/min, greatly improving production efficiency. This liquid filling and capping machine can be customized to suit for your products.
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Brief Product Information
- This liquid filling and capping machine employs a precise peristaltic pump system for filling liquids accurately. This equipment is suitable for cosmetic products such as essence, toner, essential oils, etc.
- It also includes an automatic vibratory bowl cap feeder that helps to place caps on bottles automatically, thus reducing labor costs for capping products.
- The equipment also has a custom-designed star wheel that can be changed to accommodate bottles of different sizes and shapes, making the monoblock liquid filling machine versatile.
- The equipment can also be used in conjunction with automatic labelers and conveyors to make it an automated packaging system, thereby increasing the rate of production for the manufacturer.
Touchscreen Panel
The intuitive touchscreen panel makes it easy to adjust key working parameters such as filling volume and operating speed. It has a simple interface and can be set to a language of choice for customers.
3 Filling Nozzles
Equipped with a peristaltic pump system, this liquid filling and capping machine provides high filling accuracy and stable performance. It is suitable for filling liquid solutions such as cosmetic essence and other low-viscosity liquids. The number of filling nozzles can be customized based on production needs.
Vibratory Bowl
The vibratory bowl is designed for automatic cap feeding and arrangement, ensuring caps are delivered in the correct orientation for continuous production. The bowl can be customized according to different cap sizes and shapes.
Capping Structure
The adjustable capping structure can be used for tightening different types of caps, including dropper caps and spray caps. The working height can be adjusted according to bottle size, making the bottle filling and capping machine suitable for various packaging requirements.
Rotary Design
This monoblock liquid filling machine integrates filling, cap placing, and capping into one rotary system. The machine adopts a cam-driven control system for stable operation, with a production speed of up to 40 bottles per minute.
Instructions for Machine Operation and Assembly
- Installation: Place the ZONESUN liquid filling and capping equipment on a solid and level floor. Ensure the equipment is well grounded. Connect the power supply to the required voltage level. Connect the compressed air tube at a pressure of 0.5-0.7 MPa. Connect the filling tube and set the star wheel in accordance with the size of the bottles. Finally, place the caps in the vibratory bowl
- Operation: Turn on the main power and the touchscreen panel. Set the filling volume, working speed, and production parameters. Place bottles in the feeding area and start the machine. Monitor the filling and capping process to ensure smooth operation and consistent product quality.
- Maintenance: Regularly clean the filling nozzles, peristaltic pump, and capping components to prevent contamination. Lubricate moving parts as needed and inspect electrical components periodically to maintain stable operation.
- Safety Tips: Always ensure the machine is powered off before performing maintenance or cleaning. Avoid overloading bottles or caps, and follow standard operating procedures to prevent damage and ensure operator safety.
| Machine Model | ZS-AFC28 |
| Voltage | 220V/110V 50-60Hz |
| Power | About 3kW |
| Production Speed | About 40 bottles/min(depending on bottle size and filling materials) |
| Filling Range | 10-100ml (Can be customized) |
| Filling Pump | Peristaltic Pump |
| Max Flow Rate | 6L/min(based on water) |
| Applicable Bottle Size | Can be customized |
| Bottle Cap Size | Can be customized |
| Air Pressure | 0.5-0.7MPa |
| Machine Size | About 2050*1800*1500mm |
Product Features
- High-Precision Filling Performance
With its peristaltic pump core, this liquid filling and capping machine is designed to ensure precise filling. Its non-contact filling mechanism is ideal for cosmetic liquids and other low-viscosity liquids.
- Automatic Cap Feeding System
The machine features a vibratory bowl that automatically sorts and feeds caps, allowing the bottle filling and capping machine to complete cap placing efficiently. This reduces manual handling and improves overall production efficiency.
- Flexible Bottle Compatibility
The rotary star wheel is designed in a way that it is changeable in order to accommodate different sizes and shapes of bottles. This makes the monoblock liquid filling machine versatile in terms of the different needs of the user.
- Integration with Production Lines
The device may also be integrated with labeling equipment and conveyors in a way that makes the entire process totally automated. This can help the company improve production efficiency.
Product Quality Assurance
The ZONESUN liquid filling and capping machine is designed with the finest industrial components, ensuring stable performance, long life, and long-term reliability. Each ZONESUN liquid filling and capping machine is tested for precision, stability, and smooth running before shipping. It is packed in sturdy wooden crates designed for export, providing extra security against damage during long-distance shipping. ZONESUN provides technical support, including operation, usage, and troubleshooting. Parts are easily available, and the entire range of after-sales services is provided. It is customizable according to different production requirements and different voltages worldwide.
Machine Applications
- Applicable Liquid: The machine is best used for liquids that have low viscosity, ensuring that the filling is accurate and that there is no spillage of the liquid.
- Applicable Bottle Caps: The machine can work best with screw caps, such as standard screw caps, dropper caps, and spray caps.
- Applicable Products: This equipment is designed to fill a variety of liquids, such as liquid solutions, makeup remover, toning essence, essential oils, etc.
- Applicable Industries: This bottle filling and capping machine is widely used in the chemical, personal care, cosmetic, and pharmaceutical industries, providing a reliable solution for automated liquid packaging and enhancing production efficiency.
FAQs
- What types of liquids can this liquid filling and capping machine fill?
This liquid filling and capping machine is designed for low-viscosity liquids such as cosmetic essence, makeup remover, essential oils, toning lotions, and liquid solutions. It is especially suitable for products that require accurate and clean filling. - Can the machine handle different bottle sizes?
Yes, the bottle filling and capping machine can accommodate different bottle sizes by changing or adjusting the rotary star wheel and machine settings. Customization is available according to your bottle specifications. - Is the filling volume adjustable?
Yes, the filling volume can be easily adjusted via the touchscreen control panel. This allows the liquid filling and capping machine to meet different production requirements. - Can this machine be connected to other packaging equipment?
Yes, this monoblock liquid filling machine can be integrated with equipment such as bottle unscramblers, conveyors, and labeling machines to create a fully automatic packaging line.
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