Detailed explanation of the structure and features of automatic capping machine

In today’s packaging lines, the automatic capping machine plays an essential role in the food, beauty products, pharmaceutical, and beverage sectors by efficiently and precisely sealing bottles, jars, and cans.  Among the many container types that ZONESUN’s high-tech automatic capping machines can process are plastic bottles, glass jars, aluminum cans, and more.  These machines are essential for firms that value speed and dependability because they increase production efficiency without sacrificing seal quality.

Working Principle

The automated capping machine from ZONESUN works utilizing a completely mechanical procedure:

• Where to Place the Container: The machine takes jars and bottles and feeds them into it on a conveyor belt while star wheels or rails help to align them.
• Head Nose Care: Vibratory feeders or chutes sort the caps and bring them to the cap loading station.
• Closing Process: Caps are securely fastened with adjustable torque by servo-driven capping heads.
• Verification of Quality: Automatically rejecting defective products, sensors identify misaligned caps or containers. An intuitive touchscreen interface allows for the modification of speed, acceleration, and cap size variables using the procedure’s PLC system of control.

Structure and Features

Efficiency and adaptability are hallmarks of ZONESUN automatic capping machinery.  Important parts and characteristics of the structure are:

1. Drive for Servo Motors: Allows for precise control of torque and trouble-free operation, even with sensitive caps and strong seals.
2. Heads for Capping Modifications: Adjustable height and torque settings allow for a wide range of container heights (50-300 mm) and cap diameters (up to 140 mm).
3. Control System with Touchscreen: Streamlines parameter modifications and offers compatibility for different languages, making it user-friendly worldwide.
4. A Modular Approach: Makes it possible to automate the entire process by integrating with machines that fill, label, and seal.
5. Long-Lasting Build: Panasonic sensors and Siemens PLCs are examples of high-quality components that guarantee long-term reliability.
6. Compatibility with Cap Feeders: Cap feeding can be automated with optional vibratory sorters, cutting down on labor expenses.

With these characteristics, ZONESUN’s machines are perfect for fast production lines, capable of producing 100 bottles per minute (or more, depending on the cap type).

Recommended machines

ZONESUN popular dedicated automatic capping machines:

1. Automated Lotion Pump and Bottle Capping Machine ZS-XG440S: This shape accommodates dropper caps, lotion pumps, and mist sprays, making it ideal for use in the cosmetics and skincare industries.  It can seal up to 100 bottles per minute with ease because of its servo-driven system.
2. ZS-XG440T Lug Capping Machine for Glass Fruit Jam Jars: This device is ideal for packing food items like jams, sauces, and condiments since it secures the metal lug lids onto the glass jars.  Modifiable to accommodate cap diameters of up to 140mm.
3. Automatic ZS-AFK300 Tin Can Sealing Machine: This model’s chain conveyor and star wheel mechanism allow it to seal 30-50 cans/minute, making it ideal for food and beverage cans.  It works with cans made of paper, aluminum, and tin.

Conclusion

When it comes to packing, ZONESUN has you covered with their innovative, long-lasting, and precisely designed automatic capping machine.  To guarantee top performance, these machines go through extensive quality testing and receive certifications such as ROHS and MD+LVD.  Customized solutions from ZONESUN increase output while decreasing downtime, whether you’re sealing lotion pumps, glass jars, or tin cans. Count on ZONESUN’s rapid connectivity capping system to deliver dependable results.  Get in touch with the business so you can go over your needs and get a customized cost.