ZS-FAL180G5 Automatic Tomato Hot Sriracha Sauce Filling Line

🎄 Production speed is 600-1500BPH.
🎄 Servo piston filling system, suitable for packing viscous products.
🎄 Filling machine is integrated with material feeding pump.
🎄 Automatic cap feeding and loading.
🎄 Can seal aluminum foil lids of normal caps or sharp caps.
🎄 With wet glue labeling system.

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Automatic Sriracha Sauce Filling Line

Working Process Of Hot Sriracha Sauce Filling Line

Product Description:

This hot sriracha sauce filling line features automatic functions of filling materials, feeding leak-proof caps, screwing caps, feeding narrow-nozzle caps, tightening caps, sealing aluminum foil lids, and labeling bottles. It adopts servo filling system, which can realize quantitative filling. The hopper can be customized with mixer and heater, which can help to process materials. The machines can be customized to suit for your products.

Machine Diagrams

>Sauce Filling Machine (Servo System)

Diagram Of Sauce Filling Machine

>Capping Machine (For Leak-proof Caps)

Diagram Of Sauce Capping Machine

>Capping Machine (For Narrow-nozzle Caps)

Diagram Of Sauce Bottle Capping Machine

>Induction Sealing Machine

Diagram Of Induction Sealing Machine

>Wet Glue Labeling Machine

Diagram Of Sauce Bottle Labeling Machine

Size Of Sauce Filling Line

Machine Details

Machine Detail 1

Anti-dripping Filling Nozzles

The quantity of filling nozzles can be customized. The anti-dripping design can ensure filling accuracy.

Machine Detail 2

Servo Piston Pump

The hot sauce filling machine works is controlled by a servo motor, which can fill materials quantitatively. The filling range of the pump can be customized.

Machine Detail 3

Vibratory Bowl

Designed for feeding bottle caps automatically, it can be customized as your cap size.

Machine Detail 4

Capping Structure

The hot sauce filling machine is customized based on the cap size. It can position caps and tighten caps at the same time.

Machine Detail 5

Cap Loading Structure

It can imitate human hands to place lids onto bottles, saving labor cost.

Machine Detail 6

Sealing Structure

Can be used for sealing aluminum foil lids inside normal caps or sharp caps.

Machine Detail 7

Labeling Structure

This labeling structure applies a thin layer of adhesive to the labels, picks up glued label and transfers it to the bottles.

Tomato Sauce Bottle Filling Line

>Servo Filling Machine

Machine Model

ZS-YT4T-4PX
Voltage

110/220V 50-60HZ 2KW

Working Speed

About 30-50bottles/min(depending on filling materials and filling range)
Filling Range

10-180ml/30-500ml/100-1000ml

Filling Pump

Piston Pump
Filling Accuracy

±1%

Filling Nozzle

4(Can be customized)
Air Pressure

0.6-0.8MPa

Machine Size

About 2000*800*1800mm
Machine Weight

About 200kg

Packaging Size

About 2070*960*2010mm(100-1000ml)
Packaging Weight

About 392kg(100-1000ml)

 

>Capping Machine (For Leak-proof Caps)

Machine Model

ZS-XG16V
Voltage

AC220V/110V 50-60HZ

Working Speed

About 10-25bottles/min(depending on cap size)
Bottle Height

30-300mm

Cap Diameter

18-70mm
Bottle Diameter

20-160mm

Working Pressure

0.4-0.6MPa
Machine Size

About 2000*1000*1750mm

Machine Weight

About 150kg
Package Size

About 2000*820*1760mm

 

>Capping Machine (For Narrow-nozzle Caps)

Machine Model

ZS-XG16E

Voltage

AC220V/110V 50-60HZ
Working Speed

About 10-25bottles/min(depending on cap size)

Bottle Height

30-300mm
Cap Diameter

18-70mm

Bottle Diameter

20-160mm
Working Pressure

0.4-0.6MPa

Machine Size

About 1930*740*1600mm
Machine Weight

About 150kg

Package Size

About 1970*990*1740mm
Package Weight

About 334kg

 

>Induction Sealing Machine

Machine Model

ZS-FK6000
Voltage

220V 50Hz

Power

3.6kW
Sealing Speed

About 0-80 bottles/min

Sealing Diameter

15-60mm(Can be customized)
Sealing Height

50-335mm

Cooling Method

Water Cooling
Application

Suitable for normal bottles and sharp mouth bottles, plastic and glass bottles. Inapplicable for glass caps, metal bottles or metal caps.

Machine Size

About 707*950*1510mm(L*W*H)
Machine Weight

About 76kg

Package Size

About 660*790*1430mm
Package Weight

About 106kg

 

>Wet Glue Labeling Machine

Machine Model

ZS-WGTB01
Power Supply

220V/380V 50Hz/60Hz

Installed Power

2KW
Bottle/Can Diameter

50-100mm

Label Size

50-300mm*50-140mm(W*H)

(Can be customized for larger label size)

Production Speed

1000-4000BPH

Air Consumption

4-6.5m³/min
Adhesive Used

Resin Glue

Machine Size

About 3050*960*1120mm(L*W*H)
Package Size

About 3160*1220*1500mm(L*W*H)

Package Weight

About 480kg

  • Applicable Bottles: A hot sauce bottling machine can use round bottles.
  • Applicable Bottle Caps: Screw-type caps.
  • Applicable Labels: Paper labels.
  • Applicable Products: Hot sauce, sriracha sauce, tomato sauce, creamy dipping sauce, etc.
  • Applicable Industries: Food industries.

Application

Hot Sauce Bottling Machine and Sriracha Bottling

Sauce producers need a line that keeps fills accurate, caps tight, and labels clean even when the product is thick or contains small particulates. This hot sauce filling machine is built for glass or plastic bottles with standard leak-proof lids and narrow nozzles. It manages warm product, steady flow, and neat mouths, then hands off to capping and wet-glue labeling. If you run hot tomato batches in the morning and spicy sriracha in the afternoon, the same hot sauce filling machine can cover both with short changeovers.

  • Output: sized for small and mid-scale factories with multi-head options.
  • Product types: tomato, sriracha, chili paste, chutney, and similar sauces.
  • Key stations: filling, foil lid placing and sealing, cap placing and screwing, wet-glue labeling, out-feed inspection.
  • Materials: food-grade stainless steel on contact parts; clear guarding; touchscreen HMI with recipe storage.

Product Features

The filler uses a heated hopper and servo-controlled dosing for repeatable weights. Nozzles are height-adjustable to minimize splashes. A vibratory bowl sorts lids and narrow spouts so the capping head works without stops. The labeling unit applies wet-glue labels smoothly on round bottles. In short, this hot sauce filling machine keeps bottles stable from infeed to discharge and maintains clean rims for reliable seals. For teams focused on spicy products, the hot sauce filling machine setting manages viscosity changes without drifting off target volume. When you switch formats, the hot sauce bottling machine recipe recalls fill level, conveyor guides, and label position.

Product Quality Assurance

Frames and wetted parts meet food-contact requirements. Each machine ships with test videos, manuals, and spare-parts lists. Crated packaging supports sea or air freight. After arrival, remote commissioning is available, and our service group can guide operators through daily checks so the hot sauce filling machine stays in tolerance.

Machine Description

Bottles index under multi nozzles for fill, then a station places leak-proof inner lids. A second head caps the bottles. Next, a module places and tightens narrow nozzles, followed by a short sealing step. The labeler coats, wraps, and wipes the label for a flat finish. Sensors verify bottle presence and label mark so the hot sauce filling machine maintains rhythm. For thick tomato SKUs, the hot sauce bottling machine uses gentle product paths and steady pump speed to protect texture.

Operation and Assembly

Level the frames, connect air and power, and load lids and labels. Select the proper recipe, warm the hopper if needed, and prime the circuit. Run sample bottles, check weight and torque, and record the numbers. Once stable, release production. End-of-shift cleaning follows the manual, so the hot sauce filling machine is ready for the next batch.

Applications

  • Every day ketchup and table sauces in family sizes.
  • Premium chili and garlic blends that require neat nozzle finishes.
  • Export tomato products where the hot sauce bottling machine must hold label accuracy and cap torque.
  • Spicy ranges where a dedicated hot sauce filling machine maintains proof of weight during long runs.

FAQs

Q1: Can it handle sauces with small seeds or pulp?

Yes, with the heated hopper and proper nozzle set, the hot sauce filling machine manages small particulates.

Q2: How fast is changeover?

Recipes store height, volume, and label position. Operators can swap bottles and be running again quickly.

Q3: Does it support both plastic and glass?

Guides and star-wheels adapt to either. Torque targets can be saved per closure.

Q4: What about label bubbles?

Roller pressure and sensor sensitivity are adjustable for smooth wrap on round bottles.

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