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ZS-FALU3 Fully Automatic Strawberry Jam Pasta Sauce Bottle Filling Line
This production line is designed for packing thick paste into bottles, such as fruit jam, sriracha sauce, peanut paste. It integrates functions of unscrambling bottles, rinsing bottles, filling paste, loading lug caps, capping and labeling bottles, greatly improving efficiency. The strawberry jam bottle filling line can be customized to meet your production needs.
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Description
ZONESUN Automatic Sauce Bottling Machine is a machine of exceptional efficiency used for packaging sauces and other related products in industries such as food, beverages manufacturing. The automatic sauce filling machine assures effective filling and proper sealing at an increased level of production output. The use of advanced technology in both filling and capping makes it perfectly suitable for packaging sauces and related products.
Key Features of ZONESUN Sauce Bottling Machine
1. Automatic Cap Feeding for Sauce Bottles
This machine has an automatic control system, allowing the cap to be fed, positioned, and loaded efficiently. The machine has a precision sensor that guarantees proper cap loading on all the bottles; for instance, twist-off and lug caps that are common in sauce bottling.
2. Adjustable Capping Mechanism
The machine can adjust the capping mechanism according to different bottle styles and sizes. For instance, it adjusts according to the size of the caps being used, such as different diameters, whether plastic or metal, for sauce bottles.
3. Effective Sauce Filling
It also comes with an effective filling mechanism that allows for the bottling of viscous sauces. The automatic sauce filling machine is very efficient in filling thick pastes such as marinara, sriracha, and fruit jams.
4. Durable & Maintenance Friendly
It is made using food-grade stainless steel, which protects it from corrosion and other damage. This machine will last longer within the food and beverage industry because of its material.
>Rinsing And Drying Machine
- The machine integrates functions of rinsing bottles and draining water inside bottles, saving labor cost.
- The quantity of rinsing components can be customized as your production need.
>Filling Machine
The automatic sauce filling machine is tailored to deliver highly accurate fills even in cases where thick sauces are involved. The filling machine consists of four pneumatic nozzles for efficient and precise fills of marinara sauce and sriracha. Moreover, its piston pump filling guarantees consistent product filling.
- Equipped with 4 pneumatic nozzles, it can be used for filling thicker paste like fruit jam, pasta sauce.
- Driven by piston pump, the machine can fill paste accurately.
- The jam filling machine is equipped with feeding pump, which can supply filling materials in time.
- Filling range and nozzle quantity can be customized according to your production need.
>Capping Machine
The ZONESUN Sauce Bottling Machine includes a two-stage capping operation to enhance the efficiency and accuracy of the process. Automatic cap feeders facilitate efficient loading of caps onto bottles, the machine is ideal for capping.
Designed with two capping structures, it can help to improve working efficiency.
- With feeding machine, it can feed lug caps and load them onto bottles automatically.
- The size of capping structure and cap feeder can be customized to suit for your products.
>Labeling Machine
This system carries out automatic label attaching on single sides, double sides, or wrapping around bottles. In addition, it may come with an auto date coder which prints dates of production on sauce bottles.
- The machine can be used for single-side, double-side or wrap around labeling on round bottles.
- This sauce bottle labeling machine can be equipped with date coder to print production date automatically.
- The strawberry jam filling line is designed with PLC operation panel, enabling it to adjust working parameters easily.
>Bottle Turntable
| Model | ZS-LP800S | ZS-LP1000S |
| Power Supply | 220V/110V 50-60Hz 200W | |
| Turntable Diameter | 800mm | 1000mm |
| Suitable Bottle Diameter | 20-100mm | |
| Suitable Bottle height | 30-320mm | |
| Working Speed | 40-60 bottles/min(depending on bottle size) | |
| Package Size | About 1150*1000*1320mm | About 1350*1315*1235mm |
| Net Weight/Gross Weight | About 82kg/120kg | About 135kg/180kg |
>Bottle Rinser & Dryer
| Machine Model | ZS-WB12A |
| Voltage | 110/220V |
| Power | 1.5KW |
| Nozzle Quantity | 12+12(washing+drying) |
| Conveyor Size | About 5080mm*90mm |
| Working Speed | About 500-2000 bottles/h |
| Machine Size | About 5080*1460*1930mm |
| Package Size | About 3410*1710*2100mm |
| Package Weight | About 650kg |
>Filling Machine
| Model | ZS-YT4T-4PM |
| Voltage | 110V/220V 50-60HZ 600W |
| Filling Range | 5-100ml/10-300ml/50-500ml/100-1000ml/500-3000m/1000-5000ml |
| Working Speed | About 20- 50bottles/min (depending on filling volume and filling materials) |
| Heating Temperature | About 0-300℃ |
| Mixing Speed | About 1200r/min |
| Filling Accuracy | ≤+1% |
| Air Pressure | 0.5-0.7Mpa |
| Conveyor Size | About 2000*100mm(l*w) |
| Size Of Filling Nozzle | φ10mm |
| Size Of Air Compressor Connector | φ10mm |
| Machine Weight | 329kg |
| Machine Size | 975*1020*2010mm |
| Package Weight | 392kg |
| Package Size | 1660*1130*2130mm |
>Capping Machine
| Machine Model | ZS-XG440T2 |
| Voltage | 110/220V 50-60HZ 2KW |
| Suitable Cap Size | OD30-80mm(Can be customized) |
| Air Pressure | 0.7MPa |
| Working Speed | 30-40 bottles/min (based on bottle & caps) |
| Machine Size | About 2000*700*1600mm(L*W*H) |
| Machine Weight | About 350kg |
>Labeling Machine
| Model | ZS-TB260R |
| Power Supply | AC220V 50Hz/60Hz 1000W |
| Labeling Capacity | 25-50 bottles/min(depends on bottle size) |
| Labeling Accuracy | ±1.0mm |
| Suitable Bottle Diameter | Φ12-100mm |
| Label Size | (L)20-300mm (H)15-150mm(Can be customized) |
| Roll Inside Diameter | Φ76mm |
| Roll Outside Diameter | Φ350mm |
| Conveyor Size | 112*2000mm(W) |
| Machine Size | About (L)2000*(W)820*(H)1380(mm) |
| Machine Weight | About 180kg |
| Packing Size | About (L)2100*(W)890*(H)1520(mm) |
| Package Weight | About 250kg |
>Bottle Sorting Machine
| Bottle Specifications | Square bottle/round bottle |
| Conveying Speed | 0-20 revolutions per minute(adjustable) |
| Voltage | 220V 50Hz (110V can be customized) |
| Power | 200W |
| Turntable Diameter | 800 mm Available |
| Machine Dimension | About 550*550*990mm |
| Package Size | About 1050*1000*1130mm |
| Net Weight/Gross Weight | About 93kg/120kg |
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ZS-FAL180B10 Automatic Sauce Glass Jar Filling And Vacuum Capping Line
This filling capping line has functions of filling paste, loading twist-off caps, and capping jars automatically. It is applicable for packing ketchup, syrup, and honey. The jar filling and vacuum capping line can be customized to meet your production needs.
Appliacation
- Applicable Bottles: Round bottles. (Glass or plastic bottles)
- Applicable Bottle Caps: Twist-off bottle caps like metal lug caps.
- Applicable Labels: Self-adhesive labels. (Normal or transparent labels)
- Applicable Products: Sriracha sauce, marinara sauce, fruit jam, chili paste, peanut butter, pasta sauce, etc.
- Applicable Industries: Food, beverage, personal care, chemical industries.
Product Quality Assurance
ZONESUN Automatic Sauce Filling Machine is made of durable material, providing stability in its work. All the machine components in touch with the product are manufactured from food-grade stainless steel, satisfying the necessary requirements of the food and beverage sector. The machines are checked thoroughly prior to their delivery to guarantee their functionality and effectiveness when packing sauces.
ZONESUN Sauce Bottling Machine Customization Process
The sauce bottling machine will be customized depending on your specific requirements. ZONESUN offers flexibility in customization in order to satisfy your requests completely.
1. Bottle Type Customization
Make the changes in the machine according to the bottle type that you need – glass or plastic sauces bottles.
2. Cap Size & Material Customization
Customize the machine to handle various cap sizes and materials, including twist-offcaps and ordinary plastic caps typically used for sauce bottles.
3. Production Speed Adjustment
Adjust the machine’s speed and throughput to meet your production capacity and suit the specific demands of your sauce bottling process.
4. Capping Structure Configuration
Choose from multiple capping structures to ensure optimal efficiency and product compatibility, tailored for sauce bottles.
5. Labeling & Printing Options
Integrate custom labeling systems to meet your production requirements, including date coders, to print production dates automatically.
Why Should You Choose ZONESUN as Your Packaging Partner?
1. Proven Experience
Due to our vast experience in the packing machinery sector, we are known for producing superior automatic sauce filling machines.
2. Customized Machines
ZONESUN offers personalized machines that are designed to meet your specific sauce bottling needs.
3. Hygienic Materials
ZONESUN machines are built with 304 food-grade stainless steel and durable components. These materials allows for easy cleaning after use.
4. Certifications & Patents
ZONESUN is certified by ROHS, CE, and FDA, ensuring our equipment meets industry standards for food safety.
5. Affordability
ZONESUN offers cost-effective packaging solutions that optimize your production while keeping operational costs low.
FAQs
Q1：Can the ZONESUN Automatic Sauce Filling Machine work on different bottle types?
Yes, the machine can handle both glass and plastic bottles, cylindrical or square bottles.
Q2：Is there an option to customize your cap size?
Certainly! You can choose a machine that will meet your cap requirements since we have an array of cap sizes and types used by different customers for their sauce packages.
Q3: How efficient is this machine?
Yes, because the sauce bottling machine provides you with an automated cap feeding and sealing system, which enables handling the production with great efficiency.
Q4: Does ZONESUN provide after-sales support?
Yes. ZONESUN provides complete after-sales services, ranging from installation to debugging. We make sure everything works efficiently in your sauce bottling system.