Shampoo Sachet Packing Machines: Efficiency in Every Drop

In the fast-moving consumer goods(FMCG) industries, packaging affects product accessibility, brand influence and cost-effectiveness. A good package can offer convenience and meet the demands of consumers. One of the most common products is shampoo sachets. These single-portion sachets are popular in emerging markets and for on-the-go consumers and merchants who offer trials. In this blog we will discuss about the equipment that can produce these small sachets — Shampoo sachet packing machines, including their working processes and types.

What Is A Shampoo Sachet Packing Machine?

Shampoo sachet packing machine is an automated system including forming, filling and sealing(FFS). It can form small sachets from a roll of laminated films, fill pre-measured shampoos into the formed sachets, and seal and cut the sachets into single-portion formats. According to the production needs of different manufacturers, the sachet machines can produce different package formats, including three-side-seal sachets, four-side-seal sachets, continuous strips, easy-tear sachets.

How Does The Sachet Machine Work?

The workflow of typical shampoo sachet packing machine involves several steps:

Film Feeding – The packaging films (laminated plastic, usually printed with brand patterns) are fed to forming structure from a roll.

Sachet Forming – Flat materials are formed into sachet shapes. Some sachet machines will be built with multiple filling lanes to improve production output.

Sachet Filling – Pre-measured shampoos will be dispensed into each formed sachets. This motion will be completed by servo piston pumps or auger fillers. The measuring system will differ depending on different products.

Sachet Sealing – Heat sealing components will seal the sachets to prevent leakage and ensure hygiene.

Cutting And Finishing – The sealed sachets will be cut into individual units or strips, ready for packaging into cartons or pouches.

Why Using Shampoo Sachet Packing Machines?

1. Cost Efficiency

Reduce Packaging Costs: Sachets use less materials than bottles and tubes. This lowers the packaging costs significantly.

Save Labor: The sachet machine automates the process of shampoo packaging, which reduces the needs for manual labor and cut operational costs.

2. High-Speed Production

The machines can always be built with multiple filling lanes. The multi lane sachet packing machines can produce thousands of sachets per hour. This enables manufacturers to meet the high-demand market. The consistent and rapid production speed is good for expanding production scale without compromising quality.

3. Precision And Consistency

Advanced filling system ensures accurate dosage of shampoo into each sachets, and the uniform sealing and cutting guarantee a professional and reliable final product.

4. Hygienic And Safe Packaging

The sachet machines are made of SUS304, meeting stringent hygiene standards.

5. Consumer Convenience

The single-portion sachets are lightweight, portable and easy-to-use. This makes it suitable for consumers who prefer small quantities for travel, trial or affordability.

6. Package Versatility

The machines can handle different sizes and designs of sachets, including 3-side seal, 4-side seal, center seal, easy-tear sachets. They can be used for packaging a wide range of liquids and semi liquids beyond shampoos, such as hair conditioners, lotions, hand gels.

7. Scalability And Flexibility

Modular design allows manufacturer to upgrade or modify machines to accommodate the changes of product size, type or production volume. It supports quick changeovers between different SKUs and diverse product lines.

Different Types Of ZONESUN Shampoo Sachet Packing Machines

ZS-S100 Liquid Shampoo Sachet Packing Machine – Adopting piston filling system, this machine can realize accurate dispensing of semi-liquids, such as shampoos, hair conditioners. It can be customized for making different package formats. Date printing function is also available.

ZS-FS06 Vertical Powder Shampoo Sachet Packaging Machine – Designed for powdered shampoos, this machine is built with large-volume auger filling system. It can be used for POPP/CPP, POPP/VMCPP, CPP/PE packaging films.

ZS-FS04 2 Lanes Shampoo Sachet Packing Machine – Equipped with 2 filling lanes, this machine can produce 80-100 sachets per minute. The measuring system is controlled by servo rotor pump, which can dispense products quantitatively. The machine can also be customized for adding easy-tear notch on sachets.

Video Of ZONESUN Shampoo Sachet Packing Machine

Conclusion

Shampoo sachet packing machines have revolutionized the way personal care products are delivered to the masses. They combine precision, efficiency and versatility. This makes them become indispensable in modern fast-paced, consumer-driven industries. ZONESUN offers sustainable sachet packaging machines for your products. Come and contact us for more information.